Proven Protection: Filming Amine Keeps Critical Greenhouse Heating System Clean and Stable

At a glance

A commercial greenhouse operating a 4,000,000-litre closed-loop heating system required long-term corrosion protection for this critical asset. Guardian Chemicals implemented a filming amine treatment program that delivered stable system chemistry, excellent corrosion rates, and clean internals over 4+ years of operation.

Key metrics

YEARS CLEAN & PROTECTED
LITRE HEATING LOOP
BELOW INDUSTRY LIMIITS
CORROSION RATES VALIDATED BY COUPON TESTING

What a greenhouse heating loop needs from day one

A commercial greenhouse depends on its heating system to protect the crop. In a large closed loop, the same water circulates for years. If corrosion starts early, it builds slowly and shows up later as rising costs, lost efficiency, and equipment wearing out before its time.

Closed loops are also hard to service. Draining, flushing or chemical changeovers are disruptive in a system this size. The best outcome is a program that holds steady without frequent adjustment.

This greenhouse had just commissioned a 4-million-litre heating loop. It needed corrosion protection from the start and a way to confirm, over years, that the protection was holding.

Challenges

A newly commissioned 4-million-litre heating system in a large-scale greenhouse needed proven corrosion protection from day one. Even minor corrosion in such a critical system could lead to rising costs, efficiency losses, and early degradation. The goal was long-term stability, without frequent adjustments or invasive maintenance.

Solutions

Guardian Chemicals commissioned the system and introduced a filming amine-based treatment program from system startup. This technology forms a protective barrier along metal surfaces in the system, minimizing corrosion without affecting system operation. The program included:

  • Continuous monitoring of filming amine residuals

  • Monthly metal testing (iron and copper)

  • Regular corrosion coupon testing to validate performance

Results

Proven Corrosion Control
100% of copper and iron results remained within target range across four years of operation.

Verified Long-Term Stability
Coupon testing confirmed corrosion rates well below industry standards—ensuring system integrity.

Reliable, Low-Maintenance Program
No chemical changes or flushes needed—just consistent protection and peace of mind.

Data

Consistent Corrosion Control Over 4+ Years Filming amine, copper, and iron levels remained stable throughout four years of operation, confirming reliable system protection and excellent program performance.

Before and After: Coupon Validation Confirms Protection

Carbon steel and copper corrosion coupons exposed for 171 days show intact filming amine coating and minimal surface degradation, validating excellent corrosion rates of 0.0795 and 0.2804 mpy, well below industry thresholds.

 

 

Frequently asked questions

What treatment was used in the greenhouse loop?
A filming amine program, started at system commissioning. Filming amines form a protective layer on metal surfaces.
How was performance monitored?
Through continuous monitoring of filming amine residuals, monthly iron and copper testing, and regular corrosion coupon testing.
How did the metal results hold up?
100% of copper and iron results stayed within the target range across four years of operation.
Did the system need flushing or chemical changes?
No. The program ran without chemical changes or flushes.