Wet ESP and Regenerative Thermal Oxidizer
Chemical Treatment Solutions

Cleaners and Continuous Treatment Chemicals to
Maintain Your WESP and RTO Systems

Caustic Soda isn’t Cutting It

Maintaining your WESP system is critical to everyday operations. There are safety and regulatory standards that need to be met.

Traditionally straight commodity caustic soda has been used for treatment, however treating a WESP with caustic soda contributes significant additional system operation and maintenance costs. You just can’t afford to waste time on ineffective cleaning chemistry.

We Keep Your WESP in Optimum Working Condition

Because no operations or systems are the same, we will work with you to develop a WESPGUARD treatment program. By studying your system, we review site-specific challenges including wood species, feed and recycle water quality, waste handling, disposal resources, foam control and overall system design. We find a formulation and site application technique that works for you. Our reps have worked throughout the industry, and are there to support you for servicing and emergency issue resolution. 

Wood Mills and Engineered Wood Products

Constantly Working to Improve WESP Chemistry

Not only does scale impact your WESP system; there are also strict safety and regulatory standards that need to be met.  

We are one of the only companies in North America to have developed a better WESP treatment alternative to caustic soda, as well as scale-reduction chemicals to support existing caustic soda treatments. These holistic systems reduce cycle times and chemical consumption volumes to keep your WESP working at maximum efficiency by:

  • Increasing efficiency of solids removal and centrifuge performance
  • Lowering pH operating parameters which greatly reduce foaming tendencies and defoamer consumption
  • Increase cleaning performance and preventing scaling with sequestrant, surfactant and hard water chelating
  • Improving solids removal with polymers and coagulants

Related: chemistry for engineered wood products and release agents.

Our Proactive Partnership Approach

We don’t believe in ‘deliver-and-done’. True benefits revolve around the consistency of program execution, which is why we’re there when you need us both for regular servicing and emergency support for life.

Step 1
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Get in touch

Our experts know your industry and will seek to understand the unique challenges of your business. Let’s talk.

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We come to you

Your systems and processes are interconnected. We’ll arrange a site visit to understand the bigger picture.

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We propose a solution
A solution is more than just a product—it is a complete program that results in lower life cycle operating cost and considers the impact on health, safety and the environment.
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We deliver fast
Our service is key to your success. We deliver with industry-leading turnaround times, and effective commissioning and training ensure that your system operates safely and effectively from day one.

What Is a WESP?

Wet electrostatic precipitators (WESPs) remove small wood particles, organic material and fly ash from the hot gases created when producing wood particles, chips, veneers, OSB strands, and pellets. WESPs use electrically charged tubes or plates, and if left untreated become dirty, scaled, and fouled—decreasing overall efficiency. This decrease in efficiency allows organic contaminants and wood particles to escape up the stack.

WESP Treatment You Can Count On

Leaving your WESP untreated, or using caustic soda treatments results in significant losses in efficiency and costly cleaning.

Because no two WESPs are the same, Guardian Chemicals WESPGUARD products are tailored to meet your company’s unique requirements. We study your system, review site-specific challenges, and identify the right products to maximize efficiency and reduce physical cleaning requirements.

Let Guardian Chemicals work with you to identify the right treatment for your WESP system. Contact us to discuss your WESP treatment options and discover how we can help your business today.

WESP and RTO treatment products

Every Guardian product we recommend for this application. Each product page has the technical detail. Not sure which one fits your system? Ask our team.

Frequently Asked Questions About WESP Cleaning

What is a WESP and how does it work?

A wet electrostatic precipitator charges particles in a saturated gas stream and collects them on grounded tubes or plates, then washes the collected material off with water rather than rapping it loose. That makes it suited to sticky, wet or condensable emissions such as the resin and organic carryover from wood dryers and presses, where a dry precipitator or baghouse would blind off.

Why Is Your WESP Treatment A Better Solution Than Hot Water or Caustic Soda?

Our WESP system treatments allow your WESP to work at maximum efficiency by reducing chemical consumption and cycle times. How do we do that?

  1. We increase the centrifuge performance and the efficiency of solids removal by limiting solids formation.
  2. Our system uses sequestrants and surfactants to prevent scaling and increase cleaning performance—minimizing the need for costly physical cleaning.
  3. With lower pH operating parameters, our system reduces foaming tendencies and defoamer usage.
How often do I need to clean my WESP?

When using Hot Water or Caustic Soda treatments, costly physical WESP cleaning is often performed on a monthly basis. Under normal operating conditions, treatment with WESPGUARD can eliminate monthly cleaning. Our clients find systems treated with WESPGUARD only need cleaning on a yearly basis.

Do You Offer Other Types of Products Besides WESP Treatment Solutions?

Yes, Guardian Chemicals has solutions for a variety of purposes, including cleaners and degreasers, water treatment products, degassing agents, defoamers, descalers and more.

What builds up inside a WESP?

In wood products, it is resin, pitch, tar and condensed organics from dryer or press exhaust, usually bound together with fibre and fines. The layer insulates the collection surfaces, so field strength drops and collection efficiency falls well before an opacity problem becomes visible.

How do I know my WESP needs cleaning?

Track secondary voltage and current trends, sparking and trip frequency, opacity margin, and differential pressure against the numbers recorded right after the last clean. Performance degrades gradually enough that crews normalise it, which is why a post-clean baseline matters more than an absolute threshold.

Can a WESP be cleaned without a full shutdown?

Some units can be washed during a short outage or between runs using a circulated cleaner. Heavily loaded units, and any unit where the deposit has been baked hard, need an offline soak with real dwell time. The deposit condition decides this, not the schedule.

Will your WESP cleaner damage the tubes or electrodes?

No, when used at the specified concentration and temperature. WESPGUARD chemistry is formulated to lift organic deposits without attacking the tube metallurgy or the composite internals common in wood-products units. Confirm materials of construction with us before the first clean so we can set the limits.

What happens to the wash water?

It carries the dissolved organics and whatever else was in the deposit, so it goes to the mill effluent system with the load characterised in advance. We provide the expected pH and organic loading for the product and dose you are running, so your effluent operator can plan the receiving capacity.

How long does a WESP clean take?

It depends on the deposit and whether the unit can be soaked or must be sprayed. The controlling variable is dwell time, not spray volume. Chemistry needs contact to soften a resin deposit, and cutting the soak short is the most common reason a clean comes up short of the target.

Which WESPGUARD product do we need?

WESPGUARD SMC, WESPGUARD 9200 and WESPGUARD 7110 suit different deposit types and application methods. Getting a deposit sample to our lab is the fastest way to choose, because the same black buildup is predominantly resin in one mill and predominantly salt-bound fines in another.

Do you support the clean on site?

Yes. Through our BrightShield process an account manager and technical specialist scope the job, screen chemistry against your actual deposit, support the application on site, and issue a validation report against the KPIs set at the start.

Does cleaning a WESP improve anything besides opacity?

Usually yes. A clean precipitator draws less power for the same collection, sparks less, and reduces the risk of an unplanned trip taking the dryer or press line with it. Mills often justify the clean on availability rather than on the emissions number.

Learn More About Our WESP Treatment Solutions

We know you have questions about WESP treatment and we want to help you find the answers. We’ve gathered some of the most commonly asked questions we receive from customers about Guardian Chemicals and WESP systems and answered them for you.

Water Treatment Solutions

Let Guardian Chemicals Help Maintain Your WESP System Today

If you’re looking for WESP treatment solutions, Guardian Chemicals WespGuard products help keep your WESP clean to ensure efficient and cost effective operation. Our Product Finder makes it easy to find the right chemical products for your unique situation. If you have any questions regarding our WESP system solutions, please contact us. Our team will be happy to help you find the right solution for your business.

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